Sunscreen lotion texture

Sunscreen lotion

Oil-in-water emulsionCold fill

A lotion or cream that protects skin from UV, regulated in Australia as a therapeutic good.

Smooth and spreadable, drying to a light film; mineral types can leave a soft white cast.

Daily face sunscreen, Body and family sunscreen, Water-resistant sport sunscreen, Tinted mineral sunscreen

What it is

A sunscreen lotion is an emulsion carrying UV filters that spreads into an even, protective film on skin. Products sold mainly for sun protection are therapeutic goods in Australia, listed with the TGA and tested to the Australian sunscreen standard. Water-resistant versions rely on film-formers or a water-in-oil base.

Who it suits

All skin typesChildren and adultsHot, sunny climates

Typical actives

What is in it

UV filterZinc oxide, titanium dioxide, bemotrizinol, avobenzone, octocrylene, ethylhexyl triazone
EmulsifierPolyglyceryl esters, potassium cetyl phosphate, polymeric emulsifiers
Emollient or filter solventC12-15 alkyl benzoate, dibutyl adipate, caprylic/capric triglyceride
Film-formerAcrylates copolymers, VP/eicosene copolymer, waxes
PreservativePhenoxyethanol or organic acid systems

Benefits and challenges

Benefits

  • Suits daily face and body use.
  • Texture can be tuned from fluid to cream.
  • Works with mineral, organic or hybrid filters.

Challenges

  • ARTG listing and SPF testing are required.
  • Filters can crystallise or degrade if unbalanced.
  • Mineral filters can whiten and thicken over time.

Shelf life

Unopened
After opening

An expiry date is required, supported by accelerated and real-time stability data. Main risks are filter crystallisation, separation, viscosity change and loss of SPF.

Packaging

Tube
Pump bottle
Squeeze bottle
Airless pump
In the lab

How it is made

  1. 01Dissolve organic filtersIn the heated oil phase.
  2. 02Disperse mineral filtersBreak up clumps with careful high shear.
  3. 03Emulsify under vacuumHomogenise the oil and water phases.
  4. 04Cool and finishHeat-sensitive ingredients and preservative go in late.
  5. 05Assay before releaseCheck appearance, viscosity and filter content.

cold fill · 25 °CFilled under TGA GMP, with the bulk kept uniform so filter content is even from the first unit to the last.

Specifications

pH
Viscosity at rest

Batch sizes

50 L pilot
1,000 L
5,000 L production

Lab notes

Preservation
Required; it must meet TGA microbiological standards for medicines, including preservative efficacy for multidose packs.
Stability testing
Per TGA guidance, at least two batches go through accelerated storage 10–15 °C above the label storage temperature for 6–9 months, then real-time confirmation. Tests cover appearance, emulsion stability, crystallisation, viscosity, filter assay and pack compatibility.
Regulatory, Australia
Primary sunscreens of SPF 4 and above are therapeutic goods: listed on the ARTG (AUST L), limited to permitted filters and claims, made under TGA GMP and tested to AS/NZS 2604:2021 (SPF by ISO 24444, broad spectrum by ISO 24443, water resistance by ISO 16217). The sponsor must list the product on the ARTG before supply.

Sources