Body wash texture

Body wash

Surfactant systemCold fill

A liquid shower cleanser in gel, cream or oil form, used with hands or a pouf.

Generous lather that rinses clean, leaving skin soft rather than tight.

Shower gel, Creamy body wash, Shower oil, Exfoliating body wash

What it is

Body wash is a thickened surfactant system in water, similar to shampoo but tuned for skin. It cleans away sweat and sunscreen and can leave a light moisturising feel. Most versions are built around a fragrance.

Who it suits

All skin typesDry skin (creamy washes)

Typical actives

What is in it

Primary surfactantSodium laureth sulfate, sodium cocoyl glycinate, sodium lauroyl methyl isethionate, sodium cocoyl glutamate
Co-surfactantCocamidopropyl betaine, coco-glucoside
ThickenerSodium chloride, acrylates copolymer, xanthan gum
Moisturising or opacifying agentGlycerin, plant oils, glycol distearate
Preservative and pH adjusterSodium benzoate, citric acid

Benefits and challenges

Benefits

  • Cleans away sweat and sunscreen.
  • Creamy versions leave a light moisturising feel.
  • Suits large packs and refill pouches.

Challenges

  • Fragrance and salt can shift viscosity.
  • Harsh systems can dry skin.
  • Mostly water, so heavy to ship.

Shelf life

Unopened
After opening

Main risks are viscosity drift, separation of oils or pearl, fragrance change and microbial growth.

Packaging

Squeeze bottle
Pump bottle
Pouch
In the lab

How it is made

  1. 01Blend surfactantsInto water with low-shear mixing.
  2. 02Heat if neededFor pearlising agents or solid surfactants.
  3. 03Add moisturisers and fragrancePlus preservative.
  4. 04Adjust pHUsually with citric acid.
  5. 05Build viscosityWith salt or polymer at the end.

cold fill · 25 °CA liquid or piston filler runs at controlled speed to limit foam, and suits large formats and refill pouches.

Specifications

pH
Viscosity at rest

Batch sizes

50 L pilot
1,000 L
5,000 L production

Lab notes

Preservation
Required; a broad-spectrum system validated by challenge test to ISO 11930.
Stability testing
Storage at 40–45 °C and 4 °C, freeze–thaw, viscosity and pH tracking, and fragrance compatibility.
Regulatory, Australia
Cosmetic for cleansing claims; antibacterial claims are excluded from TGA regulation only under narrow conditions, so avoid disease-related claims. NSW bans plastic microbeads in rinse-off products.

Sources